Having one bilge pump is good -- but here's how to make it even better by installing a backup pump and a high-water bilge alarm.

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Difficulty

  • Moderate

Tools

  • Wire strippers
  • Heat gun (for heat shrink)
  • Assorted hex and screwdrivers
  • Drill & assorted drill bits (optional)

Time

  • Around 2 to 3 hours (for both pump and alarm installation)

Cost

  • $250–$400

Materials

  • Backup bilge pump (DC-powered centrifugal)
  • Flapper-style bilge pump float switch
  • Smooth interior marine-grade hose
  • Thru-hull fitting (ideally bronze or stainless steel)
  • 12-volt DC horn or alarm
  • Marine-grade duplex wiring of appropriate size
  • Marine-grade waterproof butt connectors and heat shrink tubing
  • Marine-grade stainless steel hose clamps, one for each hose end (possibly two if there is sufficient hose barb length to allow it)
  • Horn cutoff switch (optional, but highly ­recommended)
  • Cable clamps/wire tie mounts and stainless steel hardware
  • Liquid electrical tape
  • Appropriately sized fuse

Combining the early warning of a high-water bilge alarm with the additional pumping capacity of a backup bilge pump can add valuable minutes when faced with a flooding situation. You may gain extra time to find a leak (while still above incoming water), don life jackets, send out a distress call, or hopefully give ­marina personnel enough warning to keep your boat from sinking while at the dock.

Bilge alarms can be installed as a standalone system, but combining one with that new automatic backup bilge pump installation you’ve been putting off is proactive and easy – particularly as both can use the same automatic float switch.

Before planning your alarm and backup pump installation, now is the perfect time to check your existing bilge pump system for issues. Take a moment to verify that it’s installed correctly, operates properly, and that it’s of sufficient capacity for the job at hand. Keep in mind that just because the boatbuilder installed a certain sized pump, that doesn’t mean it’s the correct size; a larger pump may well be in order, and a smart upgrade.

Getting Started

Once you’re sure your primary pump is of the right size, you’re ready to start your backup installation by sketching out a simple diagram. This not only makes it easier to visualize and plan, but also aids in future troubleshooting should the need arise.

Show all wire runs, electrical connections, circuit protection, bilge alarm indicator(s), the automatic float switch, and backup bilge pump. Include all plumbing required for the pump (discharge hose run and thru-hull, for example) and where each component will be physically located.

When choosing a location for the bilge pump and automatic float switch, ensure it is both functional and that all components are easily accessible for future maintenance and repairs.

Planning Your Bilge Alarm

Bilge alarms can be configured to operate both audible and visual alarms (a helm or mast-mounted strobe light, for example). Whatever alarm you choose, the goal is to get someone’s attention, whether at the dock or while roaring along at full speed. Commercially available bilge alarm kits consisting of a float switch and a small control panel with buzzer can be purchased at most marine outlets for around $70. The problem is that many of these off-the-shelf units aren’t very loud or weatherproof, two factors that mean they’re usually installed belowdecks where they are difficult to hear from the helm – particularly while underway.

To address these concerns, I installed a custom alarm system on my last boat. Don’t let the word “custom” scare you, though. A simple flapper-style bilge pump float switch, a used 12-volt DC horn (like you’d find on a small runabout), marine-grade wiring, a few other miscellaneous items (e.g., connectors, heat shrink), and an hour or so of work was all it took (Photo A).

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Selecting A Backup Bilge Pump

There are several choices when selecting a backup bilge pump, however, DC-powered centrifugal pumps are the most common and the focus of this article. They pump a lot of water, are relatively inexpensive, and are designed to operate while completely submerged. They also have large internal tolerances and can pass small amounts of debris (a plus for backup pumps). However, this benefit also makes them highly sensitive to vertical or static head. In other words, the higher they have to push water vertically, the less efficient they become.

As to size, more pumping capacity for a backup pump is better – within reason. If the installation location you’ve chosen can accommodate a 3,000 GPH pump, then go for it. Just keep in mind that while it will assist the primary pump in removing water, a backup bilge pump is not an emergency bilge pump.

A backup pump is meant to provide you with an additional margin of safety in the event of moderate water ingress. An emergency pump, on the other hand, is designed to remove large amounts of water and (in combination with damage-control measures) hopefully prevent the loss of your vessel in the event of a major hull breach.

Don’t let the word ‘custom’ scare you. A simple flapper-style float switch, a used 12-volt DC horn, marine-grade wiring, a few other items, and an hour or so of work was all it took.

Frank Lanier

Installation

1. Start by installing the backup pump and automatic float switch. Both should be securely mounted and located approximately 2 to 3 inches above the cut-on level for the primary bilge pump. This allows the smaller primary pump to take care of nuisance bilge water accumulation (with less battery drain), while leaving the larger pump to kick in only when needed. The incorrect installation (Photo B) allows the backup pump to rest in the normal accumulation of bilge water, where it can become clogged or seized from lack of use.

2. Select a suitable location for installing the backup pump discharge thru-hull. While it’s possible you’ll have an unused thru-hull available, chances are you’ll have to install one. Never “T” the backup pump discharge into your primary pump discharge (or any other utilized thru-hull for that matter). Doing so reduces maximum discharge capacity, such as the case where a single 1-inch thru-hull is used for two 1-inch discharge bilge pumps. Such an arrangement also introduces the chance that the bilge pump discharge from one pump can backflow into the vessel via the other pump discharge.

The best location for the overboard discharge thru-hull will depend on your installation, however, it should be situated well above the waterline to prevent water from siphoning back into the bilge. Installing a riser loop or siphon break (vented loop) is also recommended for this reason and should reach at least 18 inches above static waterline where possible (Photo C). Use smooth interior marine-grade hose for pump discharge runs and double clamp (where possible) on each end with marine-grade stainless-steel hose clamps.

3. Mount the horn or alarm at the helm, cockpit, or other area where it can easily be heard (Photo D). Installing a cutoff switch for the horn is also a good option – it will be loud, and being able to shut it off in an emergency is a worthy upgrade.

4. Measure the entire length of the wire run (round trip distance from the battery to the pump, float switch, and horn) then select the wire size accordingly. Marinco offers a free wire calculator on its website (marinco.com/resources/wire-data).

5. Starting at the battery (don’t connect it yet), run a two-conductor wire of appropriate size to the float switch, back-up pump, horn, and back to the negative terminal of the battery. Keep the wire run above the normal accumulation of bilge water (to reduce corrosion issues), and provide support at least every 18 inches.

6. Install wire connections at the float, bilge pump, horn, and battery using marine grade connectors – preferably the type featuring heat shrink (Photo E). A coating of liquid electrical tape is also useful to help prevent corrosion (Photo F).

7. Install an appropriately sized fuse in the positive or “hot” wire at the battery connection to protect the circuit. While power can also be supplied from your vessel’s DC breaker panel, connecting the alarm and backup pump directly to the battery ensures continuous power to the system – even when the battery switches are placed in the “off” position.

8. Attach the positive and negative connections at the battery securely using marine-grade connectors.

9. Lift the float switch to test both the back-up pump and bilge alarm.

Helpful Know-How

  • ABYC (American Boat & Yacht Council) standards call for a maximum of four conductor terminals per single battery terminal (e.g., stud, post). If your battery terminal is maxed out and you want to avoid the problem of the alarm and backup pump being inadvertently shut off with the battery switches, install a smaller, separate DC panel (wired directly to the battery), and use it exclusively for your boat’s bilge pumps and alarms.
  • Installing a manual “on” switch for each bilge pump (in addition to any automatic float switches installed) ensures that the pump can still be energized should the automatic float switch fail.
  • Installing a visual “bilge pump on” indicator at the helm for each electric bilge pump provides an even earlier indication that something is amiss. A continuously running bilge pump can signal unusual amounts of water in the bilge before the high-water alarm is energized, providing more time to respond.
  • A bilge pump on/off counter for primary bilge pumps is also desirable to indicate how often bilge pumps are cycling (making a leak more noticeable). — F.L.

General Maintenance

  • As no pump can overcome a bilge choked with debris (Photo G), keeping bilges free and clear is a must. Periodic cleaning is a fact of life with older vessels, but even new boats can be littered with wood shavings, bits of fiberglass, globs of adhesives and other construction trash that can plug up a pump. Oil in the bilge is just as bad; it combines with dirt to form sludge: a thick, gooey material that can clog pumps and prevent float switches from operating properly.
  • Test and verify operation of all bilge pump systems and alarms at regular intervals (quarterly at a minimum). Testing of electric bilge pumps should verify the actual pumping of water overboard, rather than simply switching the pump on and listening for motor operation.
  • Inspect pumps annually for broken or worn parts as part of your vessel’s overall maintenance schedule. This allows repair or replacement before failure occurs.
  • Check that all automatic float switches and pumps are firmly mounted. Pay particular attention to the bilge pump mounts, which can develop hairline cracks due to torque while cycling.
  • List each bilge pump by type, location, and size for future reference and make sure you have sufficient spare parts on board for each. — F.L.

Topics

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Published: February 2026

Author

Frank Lanier

Contributing Editor, BoatUS Magazine

Frank Lanier is a marine surveyor with over 30 years of experience in the marine and diving industry. He holds a 100GT master's license, and has captained and maintained many different types of vessels.