Cordage
At BoatUS we know a lot about
rope - as skippers of our own boats and as buyers specifying its construction.
We know how it's made, the best ways to use it, and which manufacturers
can be trusted to produce consistently high-quality rope. You benefit
from this expertise every time you buy rope from BoatUS
Construction
Premium
Nylon vs. Standard Nylon
For
most docking and anchor lines, standard nylon is a fine choice. It has
great strength, "gives" under load to absorb energy, and is relatively
inexpensive. It's also easy to handle and resists the harmful effects
of sunlight better than other synthetics. Premium nylon is even stronger
than standard nylon, experiences far less breakage when subjected to
repeat stretching, and is preshrunk and coated with Seagard™ Marine
finish for significantly improved abrasion resistance. Treated rope
lasts longer because there is less friction between the fibers. We recommend
premium nylon for heavier weather docking and anchoring or when you
want extra security.
We develop specifications for premium nylon to make it as strong as
any comparable rope, and it resists repeated near-destructive surges
better than all we tested. At 75% breaking strength (we suggest normal
loading should be no more than 25% breaking strength), our rope averaged
40 cycles before it finally parted-eight times longer than other ropes.
This means your lines will stay on duty even when stressed well beyond
the service intended, resisting big wakes, strong winds, and other challenges.
Of course, chafing gear is still recommended. But if it slips or wears
through, you will want the best abrasion resistance possible. We think
our premium rope is the best product available for this purpose, period.
One other note-our pre-made anchor rodes and docklines made with standard
nylon have four-tuck splices and a shrink whip. Premium lines have a
five-tuck splice and the bitter end is whipped with twine for a classic
finish.
Laid
vs. Braid-On-Braid Rope
Laid
rope (also called three-strand twist) has been around for years and
still enjoys widespread use, especially for docklines. Braided rope
is easier on the hands and is slightly stronger. So why use laid rope?
For one thing, it's considerably less expensive than braided rope, is
easier to splice, and is less likely to be damaged by snagging on wood
pilings; hence its continuing popularity for docklines. In addition,
laid rope has more stretch and shock-absorption qualities, making it
a good choice for anchoring and docking. These characteristics are more
forgiving on cleats and are less likely to cause anchor break-out when
quickly loaded. The key to quality braid: it's smoothness
When you inspect our braid-on-braid rope, you'll see (and feel) smooth
strands with even color and no looped, broken, or non-uniform yarn filaments.
High or low strands, found on cheaper braid, increase the rope's stretch
and reduce its breaking strength. The same is true of looped strands,
which also tend to get ruined quickly by snagging on pilings. With good
quality braid, all of the yarns are twisted, wounded, and braided with
the same tension. The yarns also have the same shrink and stretch characteristics,
and rope that lacks this uniformity soon develops rolls or corkscrews.
The even color and sheen on braid not only looks good, it is a strong
indication of quality. Uneven color or sheen is a dead giveaway that
the manufacturer took shortcuts that will reduce the rope's durability
and increase stretching.
Three-
vs. Four-Stage Laid Rope
Four-stage
rope made for BoatU.S. is twisted twice in each direction so it's balanced.
Every rope starts with fibers, which are then twisted to form yarn.
Then the yarns are twisted in the original direction (stage two) to
form a mini-strand. These mini-strands are grouped together and twisted
in the opposite direction to make one strand. Finally, in stage four,
three strands are laid in the opposite direction to form the finished
rope. Some manufacturers cut their costs by eliminating stage two, taking
yarns directly into strands. Others have developed a less expensive,
three-stage process, which skips stage two. While about as strong as
four-stage rope, this "unbalanced," three-stage rope is far less durable
because there are two stages pulling against one stage. Our four-stage
rope feels firm to the hand, takes a good splice, and lasts longer.
To tell the difference, hold one type of rope in each hand. With the
four-stage rope you can see the twisted mini-strands; with the three-stage
rope, yarns and fibers are loose. Four-stage rope also feels firm when
you squeeze it; three-stage feels mushy.
Pre-Shrinking
All
line shrinks some when it gets wet. Manufacturers have different methods
of pre-shrinking rope to minimize this in-use shrink. Our finished premium
three-strand twist is steam set and shrunk in a zero tension atmosphere
which insures the rope will be balanced with all the shrinkage removed.
In other ropes, the pre-shrinkage process is done in the first or second
stage of twisting. At this point, the yarns are under considerable tension
and cannot shrink fully, resulting in a rope that will continue to shrink,
become hard, and unbalanced with time and element exposure. The difference
is dramatic! In tests of laid rope, some of our competitors' products
shrank as much as 10% after they got wet. Ours averaged less than 1.5%.
With BoatUS rope, you get what you pay for!
Rope
Care Tips
- Chafing tape or chafe
guards, as well as swivels and shackles, help minimize abrasion caused
by cleats, chocks, and blocks.
- The lower limit of the
indicated working load range should be used where life or limb is
involved or for exceptional service conditions such as shock loads.
Never exceed the listed working load range. If your rope is old or
worn, make additional allowances to assure safety.
- Rope that is strong enough
under a steady strain can be broken with a sudden jerk, so never stand
in line with rope under tension. If the rope fails, it could recoil
with considerable force, especially if it's made of nylon.
- Any rope will benefit
from an occasional bath in warm fresh water. The water lifts out dirt
and makes the rope more supple. Some skippers squirt a little fabric
softener in the water and then rinse the rope a second time. This
also helps to eliminate squeaking.
- All rope is prone to
UV deterioration when exposed to the sun. Whenever possible, store
rope out of the sun and away from heat, chemicals, and moisture.
- Store your rope on a
reel or coiled to prevent knots, kinks, and tangles that reduce strength.
- Avoid kinks by padding
sharp angles for safety. Sharp angles greatly affect the strength
of rope.
- Reverse rope ends and
alternate ropes to prevent isolated wear and extend rope life.
How
Much Line Do I Need?
Halyards
Add the height of the mast, the length of the headstay, the distance to
the winch, plus about 10' for a tail.
Jib and Genoa Sheets
For the working jib only, you need just slightly more than the length
of your boat for each sheet. For genoas, figure 1 1/2 times boat length.
If you have a staysail, add in some extra length to accommodate the
staysail stay.
Mainsheets
Your best bet is to remove the existing sheet and measure it for a replacement,
since there is so much variation in purchase ratios and attachment points
along the boom. If you can't get to the old sheet to measure, our Rigging
Service can help you figure how much you need. Call 800-398-0112 for
assistance.
Spinnaker
Sheets
Should be 2 1/2 times the length of the boat. If you use separate afterguys,
they should be about 1 1/2 times boat length.
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