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Topic: MERC 5.7 EFI conversion to MPI
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bannister "Seaman Recruit"

Joined: December 05 2009 Posts: 24
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| Posted: September 12 2010 at 12:49 | IP Logged
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Here is a question for a MERCRUISER guru.
I have a 2000 5.7 EFI 260hp Mercruiser in my Doral 250SE.
I also have a complete injection system (intake, injectors, distributor,
wiring, ECU, fuses etc) from a 5.7 MPI 300hp.
The question is if I change all that on my engine,
1. will it work?
2. will that make my engine 300hp too?
As far as I know and from info around the internet, everything else
between those two engines is excactly the same (comp. ratio, engine
block, internals, cam etc.)
Any ideas?
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bannister "Seaman Recruit"

Joined: December 05 2009 Posts: 24
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| Posted: September 14 2010 at 13:52 | IP Logged
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ok, here is the project one more time.
Engine is a 2000 5.7 EFI.
Remove ECM, wiring, throttle body, intake manifold and fuses.
New parts out of a 350 MAG MPI.
Install new ECM, wiring, intake manifold, injectors,
throttle body and fuses.
No need for matching ECM's or reflushing, rewiring or cam change.
Everything OEM.
Exhaust and all other parts of the engine are the same between those
two.
We are not talking for a car engine with headers and muflers restricting
the flow. The diameter of that exhaust can support twice that horse
power.
The goal is not the extra 400rpm (and more consuption) BUT MORE
TORQUE at the SAME RPM resulting to more BHP. (due to better
volumetric efficiency from the intake manifold and multi point
injection.)
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bannister "Seaman Recruit"

Joined: December 05 2009 Posts: 24
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| Posted: September 14 2010 at 13:52 | IP Logged
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Today confirmed my theory with a Mercruiser certified mechanic.
The conversion is possible with no problems.
It will make my engine a 300bhp.
And yes, the 40bhp difference is coming from more torque produced at the
same rpm due to the manifold, throttle body and more precise injection.
So, if you have a 1996 and up mercruiser block with Vortec heads, go to a
yard and look for 350 MAG MPI leftover parts......
 
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