Installing an Access Port in 30 Minutes

A complete remake of our 1990 22-foot walkaround cuddy included a redesigned deck to remove the livewells and a new seating arrangement, removing of all wood and replacing with StarBoard components, installing a washdown system and docking lights, all new deck hardware, a full canvas top, replumbing cockpit scuppers and much more. This boat had two aft storage compartments accessed by threaded deckplates but these were so small they limited storage to shoe size items.

Conventional two-piece access ports (or deckplates) consist of a trim ring and threaded plate. Installation involves drilling screw holes, caulking with sealant and fastening, then the associated cleanup to remove the excess sealant.

In my “out with the old, in with the new” approach, I discovered Armstrong deckplates (www.armstrongnautical.com). These one-piece plates hold without any mechanical fasteners. Turning a T-handle tightens the screw clamp against the back of the mounting surface and compresses the heavy-duty watertight seal. Available in large diameters in black, white or ivory, I purchased 8" deckplates to replace the existing 4” ports, which was the maximum diameter that fit the existing space.

Installation was a four-step process and took about 30 minutes.

TIP #1: PASS THE SHAVING CREAM
When drilling or scraping any material that contains or is coated with hazardous material such as fiberglass or toxic bottom paint, squirt a wee bit of shaving cream on the work surface. This method is used by professionals in large shipyards to keep any airborne dust and particles on the surface and makes cleanup easy. Use whatever brand of cream you like. It’s non-toxic and the white is non-staining.
 
TIP #2: SHOCK TREATMENT
When working on your boat outdoors and operating any AC-powered tools, especially near wet areas, make sure you’re plugged into a connection with a ground-fault circuit interrupter (GFCI) protection. Purchase a portable fitting to carry in your toolbox and use it! Should this device sense a short to ground, it instantly trips the circuit.

Step 1: Transfer the cutting line to the
bulkhead.
Step 2: Cut out the hole with a jigsaw.
Step 3: File the edges smooth.
Step 4: Insert the deckplate.
One-piece Armstrong Deckplate

 
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